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Gateway commission awards first contract in Hudson River tunnel project

The Manhattan skyline looms in the distance facing east from the area where the Gateway Tunnel connecting to New York Penn Station will be built, Wednesday, July 6, 2022, in North Bergen, N.J. (AP Photo/John Minchillo)
The Manhattan skyline looms in the distance facing east from the area where the Gateway Tunnel connecting to New York Penn Station will be built, Wednesday, July 6, 2022, in North Bergen, N.J. (AP Photo/John Minchillo)
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The commission in charge of the sweeping Gateway Project to put new rail lines under the Hudson River awarded a crucial contract Friday to shore up the riverbed.

The Gateway Development Commission voted unanimously to award the first $100 million of an expected $284 million contract to Weeks Marine to begin work shoring up the silty riverbed ahead of tunnel boring operations.

Beginning late this year, work crews will inject a mixture of concrete, soil and water into a shallow portion of the riverbed along the Manhattan side.

Gateway Tunnel plans released Friday, Feb. 16, 2024. Fortification of the riverbed in the Hudson River’s Manhattan side is required for tunnel boring operations to begin.

The silt in that portion of the riverbed is too soft to support digging, GDC officials said. The infusion of thicker materials and concrete is intended to strengthen the riverbed above the future tunnel.

Crews will begin working at the Manhattan shoreline, then work westward toward the Hudson’s navigable channel.

Known as the Hudson River Ground Stabilization project, the work is a necessary step before boring can begin.

“The end product is a block of reinforced earth in the riverbed 1,200 feet long by 110 feet wide,” Jim Morrison, the commission’s chief technical officer, said.

Gateway Tunnel plans released Friday, Feb. 16, 2024. Fortification of the riverbed in the Hudson River's low-cover area in the Manhattan side, required for TBM operations and to protect riverbed from disruption.
The work, slated to begin this year, will reinforce the Hudson’s riverbed to allow for the addition of two new rail tubes.

In order to get that block in place, Morrison said, crews will build a temporary cofferdam to isolate and protect the rest of the river from the sections being reinforced. Boat traffic on the river should be unaffected.

The first phase of work will consist of design and testing of a cofferdam system. Phase 2, which is expected to begin in the fall, will involve the actual reinforcement work. Crews are scheduled to complete that work in 2027.

Friday’s award constitutes a total of $1 billion in construction spending already in the ground on the Gateway project, GDC CEO Kris Kolluri said.

The total Gateway Project, which also includes the restoration of the existing North River tunnels built in 1910, the replacement of several rail bridges across the Meadowlands, and a link under Jersey City and Hoboken to the Hudson River tubes, and a southward expansion of Penn Station is estimated to cost at least $40 billion.

The Hudson Tunnel work alone is estimated to cost more than $16 billion.

NEW YORK, NEW YORK - JUNE 28: A staffer fixes a Gateway project poster-board before a press conference to announce the "Gateway Turnaround" Hudson Tunnel project at Penn Station on June 28, 2021 in Midtown Manhattan in New York City. Senate Majority Leader Chuck Schumer (D-NY) held a press conference with U.S. Secretary of Transportation Pete Buttigieg and members of the NY/NJ House delegation announcing an update on the Gateway Turnaround Hudson Tunnel project and renewed federal partnership, pledging billions of dollars for the project along with an expedited timetable for the project which was stalled under the Trump administration. (Photo by Michael M. Santiago/Getty Images)
A poster board detailing the Gateway Turnaround Hudson Tunnel project, June 2021.

Work has already begun on two portions of the project.

Construction on the concrete casing for the tunnel’s Manhattan landing began in the fall, a $692 million project.

Crews have also begun work allowing for a rail right-of-way under Tonnelle Ave. in North Bergen, N.J.